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The CAT90-SA is a semiautomatic pick and place system featuring computer guidance and the latest high resolution vision technology. The system is designed for placement of various SMT components such as capacitors, resistors, SOIC’s, fine-pitch QFP’s, and many other SMD’s. High productivity is achieved by eliminating the need to refer to a PCB layout / schematic diagram as with manual pick and place systems. Software guides the operator to pick up an appropriate component from a specific bin (accommodates loose parts) or feeder and then displays the corresponding placement location on the PCB. The operator simply moves the placement arm along the X and Y axis’ (while as necessary, referring to the computer monitor or the camera view monitor) as being prompted by the software until the board is assembled. To place fine pitch components, the operator uses the Top Viewing feature that allows to see all 4 sides of a component simultaneously. With the placement arm automatically locked in place, X and Y micrometers, along with the Theta rotation are used to provide necessary fine adjustments for component positioning. The software also allows an unlimited number of feeders and carousels that may be programmed for each assembly. Both the feeders and the carousel are interchangeable in mid assembly within a matter of seconds.

A movable armrest and a handle (integrated into the placement head) are provided for operator’s convenience. The handle also serves as the Theta adjustment , allowing rotation of the component. When the placement arm reaches the appropriate X / Y position, a computer controlled plunger automatically lowers it to a preset height. A braking action (adjustable) on the movement of the pickup head occurs automatically in order to avoid passing the component placement position. An optional dispenser mounts on the pickup head and is used for application of solder paste or adhesives. Activated by a foot pedal, it releases only precise amount of material every time (adjustable with the timer controls).

In comparison to manual pick and place systems, the CAT90-SA delivers higher productivity (up to 1,000 CPH), eliminates placement errors, and greatly reduces operator fatigue. On the flip side, fully automatic pick and place systems are difficult to maintain, require expensive feeders, and furthermore are unable to place loose parts. The true cost of owning an automatic pick and place system far exceeds any cost advantages for prototype and low volume assembly requirements. As such, this makes the CAT90-SA a very attractive and cost effective solution for small volume assembly requiring, precise error proof placements.